Initial cost vs
Long term cost
As vacuum cups wear, they crack and begin to leak, often resulting in dropped parts, interrupted cycles and increased maintenence costs. The loss of production, labor costs and replacement vacuum cup costs easily far exceed the initial savings of using cheap vacuum cups. Using more durable, long-wearing cups such as Vulkollan or ACLA-PU may cost more initially, but often costs far less in the long run.

Vacuum Cup Basics

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Properties of different materials
The physical properties of different materials can significantly impact the effectiveness of vacuum cups. At the beginning of each vacuum cup section in our catalog is a chart (see example below) that lists the properties of the materials used in those cups. The Durometer rating refers to the flexibility or stiffness of the material. The lower the durometer rating, the more flexible the material. The higher the rating, the stiffer the material.

Piab Vacuum Cup Properties
Material
Color
Max. Temp.
Durometer
Silicone
Red
392° F
50°
Polyurethane TPU
Semi-translucent white
176° F
81°
Chloroprene
Black
230°
50°
Nitrile
Black
225°
50°

Flexible cups are usually best for parts that mark easily or for textured or uneven surfaces. Because they conform to variations in the surface of the part, they tend to form a strong, leak proof seal. The downside is that they bend easily which means they may not be the best choice for heavier parts. Stiffer cups on the other hand are usually able to support more weight than flexible cups. However, if the part marks easily, or if it is very warm, a stiff cup may leave a mark.

Polyurethane is usually an excellent choice if you are looking for a long wearing cup that does not mark, However, if the temperature of your application is higher than normal, or if you are seeing a great deal of wear, a premium polyurethane such as Vulkollan or Aclathan can usually provide much longer service Silicone is usually an excellent choice for high temperature applications, however, if the part is going to be painted, silicone tends to leave a footprint that paint will not stick to. If parts are going to be painted, choose a non-silicone alternative such as polyurethane, Hithane, or ACLA-PU.

If you need to grip a part with an uneven surface, and transport it to a different location, these PIAB Duraflex™ polyurethane vacuum cups may be the perfect cups for you. The cups are constructed of two different durometers. The stiffer green bellows (60ºdurometer) resists bending and provides a much sturdier grip than most bellows cups. A large, flexible, yellow bellows (30º durometer), provides an excellent sealing surface that performs exceptionally well, even on uneven or textured surfaces. All Dual Durometer Vacuum cups are supplied with filter disks (shown in the small cup above). The filter disks snap easily into the cups and are an excellent way to prevent contaminants from getting into vacuum lines. Many robot users consider these the best performing polyurethane cup available.

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