Cycle Count Automation Systems

A 'Cycle Count' Box-Filling System is the most economical method to automatically bulk pack small parts into shipping or storage containers. Systems are sized to meet your container and floor space requirements and include EMI standard conveyors and customized control systems.

A cycle count system is cost effective and easy to implement—simply enter the number of shots (or molding cycles) to be filled into each container. Cycle count systems can be as basic as the straight inline system shown here—or they can be incorporated many other types of systems including, Over-Under storage, Tote Dispensers, Turntables, Bag Filling, etc.

Sequence of Operation

The under press conveyor runs continuously until the pre-set number of molded ‘shots’ have been conveyed into the container
The control system momentarily stops the under press conveyor and indexes the empty box conveyor one cleat space, moving the next empty box into the fill position
The counter automatically resets, and the sequence repeats

Options

Delete Cycle Counter (when molding machine is equipped with one)
No empty box" alarm and "Alarm Condition" indicator signals no container in next fill station and separate light indicates situation hasn't been corrected
“Full Box” alarm signals there is no more room for full containers on the holding conveyor
Strobe lights for either, or both, alarms
Under the Press Indexing

Cycle Count Control System:
A NEMA 1 enclosure includes a 0-999999 adjustable cycle counter with push button input, liquid crystal display and timer. A cleat sensing limit switch, mounted on the empty box holding conveyor, ensures correct box positioning. Also included: on/off switch, manual reset button, time delay relays and a receptacle with plug, to accept the customer supplied signal.

Simple Installation:
Once the under press and beside press conveyors are positioned, the control system can be plugged in. The empty box holding conveyor is pre-wired to the control system. The under press conveyor plugs into the control system. The operator simply programs the control for the selected number of "shots" desired in each container and wires into the control system, a set of normally open contacts that close momentarily every time the mold opens and ejects parts. A receptacle and plug are provided.