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Oil Purification Systems


RRR
Oil Purification

Hydraulic fluid contamination is the number one cause of hydraulic component failure and a major cause of machine down time. Keeping hydraulic fluid clean and free of contaminants can significantly reduce the need for hydraulic repairs, resulting in less downtime and lower maintenance costs. EMI offers Oil Purification Systems from 2 leading manufacturers. While specs and features may vary, each will provide significant long term savings.

Common Sources of Hydraulic Fluid Contamination
Contamination from the Workplace. This includes solids, fluids, gasses and light (which can cause acids to form). Common sources include foul air, metal scrapings from machinery, water seepage from heating or cooling, dust, welding spatters, etc.

Contaminants produced in the Hydraulic Circuit. Hydraulic circuits are a closed-circuit system of tanks, pumps, flow control valves, pressure gauges, actuators, etc. The sliding actions within these systems produce friction which eventually cause small bits of metal to wear off and enter the system causing abrasion. Eventually, the abraded surfaces allowed oil to leak, causing pressure loss and malfunction.

Contamination from oil fin cracks. Oil fin coolers often experienced cracks which can allow water to permeate hydraulic fluid, causing the fluid to emulsify. These emulsified fluids are often responsible for rust and cavitation within a system.

Contaminants from the decomposition of hydraulic fluid. The basic composition of hydraulic fluid is a hydrocarbon compound combined with small amounts of oxygen. When this fluid comes in contact with high temperatures or continuous light, oxygen absorption is increased and oxidation is accelerated causing a sludge deposition. At low temperatures, this deposition is often in the form of a gel-like sludge that can stick to control valves and caused oil blockages. At higher temperatures, the sludge usually disolves into oil contaminants.

Contamination from addatives. Field studies have shown that some addatives (added as anti-wear, antioxidant or abrasion preventatives), hydrolyze and deteriorate at high temperatures, and can actually shorten the longevity of the fluid.

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